Engineering Services

Advanced aviation engineering solutions to optimize performance, reduce costs, and extend component life

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Engineering Excellence

Innovative solutions for complex aviation challenges

Design Engineering

Custom engineering designs for components, tooling, and test equipment tailored to your specific aircraft applications.

Value Engineering

Cost-effective alternatives to traditional repair or replacement solutions, reducing TAT and maximizing component value.

DER Repair Solutions

Designated Engineering Representative approved repairs for components previously deemed beyond economical repair (BER).

3D Printing Integration

Innovative 3D-printed solutions for shipping enclosures, component covers, and specialized tooling with custom branding.

Reverse Engineering

Reconstruction of OOP (Out-of-Production) parts and components with modern manufacturing techniques to extend asset life.

Certification Support

Technical assistance and documentation for FAA/EASA certification requirements and compliance verification.

Repair Procedure Development

Engineering development and technical writing of minor and major repair procedures for FAA/EASA approval and implementation.

Laser Etching Services

Precision data plate identification marking, replacement data plate creation, and permanent component labeling solutions.

Aftermarket Solutions

Comprehensive engineering support for MROs, repair stations, and aviation aftermarket operators seeking competitive advantages.

Featured Service

Value Engineering

We pick apart every repair quote—penny by penny—against tech data, manuals, and sound engineering logic.

Our engineering team performs forensic-level analysis of your repair quotations. We drill into every line item, question why parts are being replaced when not mandated by the maintenance manual, evaluate list prices against actual market costs, and challenge excessive markups. Nothing gets past us without justification.

Line-by-Line Quote Dissection

Every charge scrutinized. Every part replacement questioned. Every labor hour justified against actual requirements.

Tech Data Verification

We cross-reference every proposed replacement against CMM, OEM manuals, and service bulletins. If it's not mandated, we challenge it.

Markup & Pricing Analysis

We evaluate list prices, identify inflated markups, and benchmark against market rates to ensure fair pricing.

Alternative Sourcing

Leverage our supplier network for competitive parts pricing and USM options that meet certification requirements.

Negotiation Ammunition

Armed with technical justification, we provide you the data to push back on vendors and secure better terms.

Get a Value Assessment

What We Find in Quotes

Unnecessary Part Replacements 15-25%
Parts not mandated by CMM or service data
Inflated Parts Markup 20-40%
Above-market pricing on list items
USM vs. New Opportunity 40-60%
Certified used material alternatives
Labor Hour Padding 10-20%
Excessive hours beyond standard times

Bottom line: Most quotes have 15-30% in recoverable savings when properly analyzed against tech data.

FAA Approved

DER Repair Solutions

Turn BER components into serviceable assets with FAA-approved Designated Engineering Representative repairs.

Our DER network develops custom repair procedures for components previously deemed Beyond Economical Repair. We work with FAA-authorized engineers to create approved repair solutions that restore airworthiness at a fraction of replacement cost.

  • FAA/EASA approved repair development
  • BER component recovery programs
  • Custom repair procedure documentation
  • 8110-3 form authorization
Request DER Consultation
Cost Savings Example
New Replacement Cost $45,000
DER Repair Cost $12,500
Your Savings $32,500 (72%)
Innovative Solutions

3D Printing Integration

Custom-designed 3D printed solutions for aviation tooling, shipping, and component protection.

Our additive manufacturing capabilities deliver rapid prototyping and production of specialized aviation tooling and accessories. From custom shipping enclosures to branded component covers, we design and produce solutions tailored to your specific requirements.

  • Custom shipping containers & enclosures
  • Component protective covers
  • Specialized tooling & fixtures
  • Custom branding & labeling
  • Rapid prototyping services
Explore 3D Printing
Fast Turnaround

24-72 hour production

Custom Design

CAD to production

Multiple Materials

PLA, ABS, PETG, Nylon

Quality Assured

Dimensional accuracy

Reverse Engineering

Reconstruct out-of-production (OOP) parts using modern manufacturing techniques. Our engineering team analyzes, designs, and produces replacement components when OEM parts are no longer available.

Capabilities:
  • 3D scanning & dimensional analysis
  • CAD model reconstruction
  • Material specification & sourcing
  • PMA pathway evaluation
  • Production tooling development
Request Analysis

Repair Procedure Development

Engineering development and technical writing of minor and major repair procedures. We create FAA/EASA-compliant documentation for implementation at your repair station or preferred MRO.

Services:
  • Minor repair procedure development
  • Major repair engineering data
  • Technical documentation & drawings
  • Regulatory submission support
  • Implementation training
Discuss Requirements

Laser Etching Services

Precision identification marking for aviation components. Our laser etching services provide permanent, high-quality marking solutions for data plates, serial numbers, and component identification.

Applications:
  • Data plate creation & replacement
  • Serial number marking
  • Part number identification
  • Traceability marking
  • Logo & branding etching
  • Barcode & QR code marking
Get Quote

Certification Support

Technical assistance and documentation support for FAA/EASA certification requirements. We help navigate the regulatory landscape and ensure your engineering projects meet all compliance requirements.

Support Areas:
  • FAA/EASA documentation preparation
  • Compliance verification
  • Technical data package assembly
  • Regulatory submission support
  • Audit preparation assistance
  • Ongoing compliance consulting
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Industry Focus

Aftermarket Solutions

Comprehensive engineering support for the aviation aftermarket industry

MRO Support

Engineering solutions tailored for Maintenance, Repair & Overhaul facilities seeking competitive advantages.

Repair Stations

Technical support for FAA Part 145 repair stations expanding capabilities or optimizing operations.

Operators

Direct engineering support for airlines and operators managing fleet maintenance programs.

OUR ENGINEERING PROCESS

Strategic approach to solving complex engineering challenges

1

Assessment

Thorough evaluation of components, requirements, and existing documentation to establish a baseline.

2

Design

Development of engineering solutions using CAD modeling, simulation, and material analysis.

3

Prototyping

Creation of prototypes using advanced 3D printing and CNC machining for validation testing.

4

Implementation

Full production deployment with comprehensive documentation and technical support.

Contact Our Engineering Team

Let us help you solve your complex engineering challenges

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